تفاصيل
1. The Profile Drawing of IBR Profile Roll Forming Mchine:
2. The machine photo is just for yur reference, the real machine will customized according to customer's requirements.
3. The Work Flow of IBR Profile Roll Forming Mchine:
4. Technical Parameter
1. Raw material: Galvanized sheet
2. Material thickness: 0.3-0.6 mm
3. Feeding width: 1220 mm
4. Effective width: 1050 mm
5. Sheet cutting length: Adjustable
5. 5T Decoiler
1. Work type: passive type
2. Structure: Steel channel welded for the basic frame
3. usage:To support the coil and make the uncoiling
4. Loading capacity: 5 tons
5. Inner diameter: 450-550mm (manual adjustment)
6. Coil width: 1250mm
7. Brake system: manual brake
6.The Main Roll Forming Machine
1. Feeding device: One set guiding roller, Steel plate welded platform to carry the sheet and feed into roll forming system, Feeding width is adjustable with the handle wheels.
2. Rolling shaft: Shaft material:45# STEEL, Shaft diameter: 75 mm, Tempering treatment to prevent deformed and improve hardness
3. Roller: 45# steel, Chromed treatment, improve the hardness and prevent abrasion, anti corrosion increase of service life
4. Rolling station: 16 rolling stations
5. Work speed: 0-15 m/min
6. Machine structure: Steel plate welded structure
7. Machine basic frame: 350# H steel welded
8. Work power: 5.5 kw
9. Rolling spacer: Anti rusty treatment
10. Pull rod: Anti rusty treatment
11. Transmission: By Chains with cover,Noted: please fill the lube in case the chains getting dry
7.PLC Control System
1. Frequency brand: Delta (original)
2. PLC brand: Delta (original)
3. Frequency brand: Delta (original)
4. Screen type: Touch screen, also have buttons on the panel
5. Screen language: English/Chinese
6. Cut command: Yes
7. Profile length set-up: Yes
8. Batch quantity program: Yes
9. Low pressure electric part: Schneider brand
10. Encode: Omron brand
11. Tip: please do the waterproof and damp proof work well if the machine is not used for a long time, Please restart the machine and try all the functions each two weeks, to prevent the electrical parts getting aging
12. Remark: Support multi orders input,ensure the machine can work continuously according to different request without stop, All the electrical parts are branded with a high quality, it can be fixed easily if damaged. Because you can find these again in any area of the country and it’s a standard parts.
8. The Hydraulic Cutting System
1. Work type: Hydraulic cutting
2. Driving method: By pillar type Cylinder
3. Cutting device structure: Pillar type, Noted: please fill the lube before start the machine the first time
4. Hydraulic motor power: 4 kw
5. Hydraulic oil: Hydraulic oil number: 46#, Quantity: around 100 Litre, Maintain: change the hydraulic oil every 2 years
6. Cooling method: Equipped with fan on the tank, in case the oil temperature getting hot when the machine working for hours continuously, ensure the hydraulic oil in a constant temperature to have enough power for cutting device
7. Cutter material: GB-Cr12 with heat treatment
8. Cutting length tolerance: ±1mm/3m
9. Cutting feature: Steady and safe working condition
10. Oil tube and wires connection: All the tubes and wires will be marked by the numbers or letters, So that it will be very easy to connect for the new.
11. Remark: If the production quantity is large, we suggest the client prepare the one set spare cutter, the spare cutter will cost USD280 one set, the original cutter can be grinding then use again. It’s better that stop the machine for 30minutes every 4-5 hours, if the temperature is high. If the weather is cold, please start the pump first for 5 minutes to heat the hydraulic oil, then do the cutting work.
9. Receiving Table
1. Length: 3 meters
2. Width: 1.25 meter
3. Material: Square pipe welded
The table will be put in front of the machine to receive the sheets. There are 6 passive rollers on the table, to convey the sheets when the sheets come out from machine after cutting.
